Machine features
There are many types of electronic parts including sensors, electronic components, quartz oscillators, etc. Therefore, for the appearance inspection of electronic parts, the detection rate is emphasized. TFCT's six-sided inspection machine for appearance defects is equipped with an AOI+AI inspection solution that can improve the detection rate of products, combining the respective expertise of AOI and AI for inspection to maximize the detection rate.

  • Inspection Items
  • Machine Spec
  • Optional
  • Inspection Case
  • Inspection materials: Oscillators, resistors, inductors, capacitor crystals, diodes, and other chip-type components.
  • Inspection size: 1mm ~ 13mm
  • Inspection defects: dimensions, damaged corners, text graphics; air bubbles, copper leakage, sundries, stains, tin stains, electrode damage, wire tails that are too long, cracks, solder joints, poor adhesion, unfixed and unsoldered...; can be freely requested Increase or decrease inspection items.
  • Inspection sides: 4 / 6 / 8 sides (optional station, eight more than two CCD can detect different abnormalities)
  • Throughput: 2000 pcs/min <300,000 pixels>; 1000 pcs/min <1.3 million pixels>; 600 pcs/min <2.3 million pixels>
    (depending on material size and testing items)
  • Sorting boxes: OK box (1), different NG box (3/4), rework box (1), residual material box (1)
  • Resolution: 1.5μm/pixel(01005), 3μm/pixel(0201), 5μm/pixel(0402), 8μm/pixel(0603), 10μm/pixel(0805)*High resolution base
  • CCD: color high-speed CCD 640*480 pixels
  • Lighting: LED light source (different light source is provided according to the material)
  • Operating height: about 1100mm
  • Machine color: ivory white + iron gray
  • Power supply: 1ϕ 220V 50/60Hz 1A
  • Machine Size: L92*W92*H180cm
  • Machine Weight: 450kg
  • Main Controller: PC / HMI / Vibration Plate Controller / Front Panel
  • Language display: English / Chinese
  • Screen display: PC: 22"LED monitor; HMI: 7"
  • Emergency stop: located on the front panel (push button)
  • Backup: install a hard disk for backup.
vibration feeding  track
The vibration feeding has an open track, no upper cover, no side cover, fast feeding without material jam.
OK material boxes
Two OK large material boxes in the front can be automatically switched when full (the machine does not need to stop)
light source difference
Add two stations to set up different light sources to inspect different defects.
AI detection interface
AI inspection makes up for the shortcomings of traditional algorithms.

AI detection interface