AOI Machine for Passive Components
Machine features
The visual inspection machine for passive component equipment include inductors, resistors, and capacitors. Capacitors include single-layer ceramic capacitors and multi-layer ceramic capacitors (Multi-layer Ceramic Capacitors, MLCC).

Regarding the important features of passive component visual inspection equipment, not only the detection rate, but also high production speed is its characteristic. The patent of TFCT's pulse wave high-pressure material guide system is specially developed for materials with small volume and high speed. Therefore, the production speed of the six-sided appearance inspection is:
  • 01005 - 10000pcs/min
  • 0201 - 8000pcs/min
  • 0402 - 6000pcs/min
  • Inspection Items
  • Machine Spec
  • Optional
  • Inspection Case
  • Video
  • Inspection materials: MLCC, BEAD, VARISTOR, INDUCTOR, LTCC, R
  • Inspection size: 01005~1206 (subject to actual measurement)
  • Inspection defects: poor product position, electrode width, electrode length, electrode interval, electrode mold black, electrode peeling, poor electrode plating, electrode and electrode, body width, body length, body staining, body contamination, body defect, Body scratches, body discoloration
  • Inspection sides: 4 / 6 / 8 sides (optional station, eight more than two CCD can detect different abnormalities)
  • Throughput: 10000pcs/min(01005C); 8000pcs/min(0201C); 6000pcs/min(0402C); 4000pcs/min(0201R~0402R)
  • Sorting boxes: OK box (1), different NG box (3/4), rework box (1), residual material box (1)
  • Resolution: 1.5μm/pixel(01005), 3μm/pixel(0201), 5μm/pixel(0402), 8μm/pixel(0603), 10μm/pixel(0805)*High resolution base
  • CCD: color high-speed CCD 640*480 pixels
  • Lighting: LED light source (different light source is provided according to the material)
  • Operating height: about 1100mm
  • Machine color: ivory white + iron gray
  • Power supply: 1ϕ 220V 50/60Hz 1A
  • Machine Size: L92*W92*H180cm
  • Machine Weight: 450kg
  • Main Controller: PC / HMI / Vibration Plate Controller / Front Panel
  • Language display: English / Chinese
  • Screen display: PC: 22"LED monitor; HMI: 7"
  • Emergency stop: located on the front panel (push button)
  • Backup: install a hard disk for backup.
vibration feeding track
The vibration feeding has an open track, no upper cover, no side cover, fast feeding without material jam.
OK material boxes
Two OK large material boxes in the front can be automatically switched when full (the machine does not need to stop)
light resource difference
Add two stations to set up different light sources to inspect different defects.
AI detection interface
AI inspection makes up for the shortcomings of traditional algorithms.
Body contamination
Body contamination
Body over solder
Body over solder
Body peel off
Body peel off
Body chipping
Body chipping
Residue or solder fines
Residue or solder fines
Silver paste or solder fines
Silver paste or solder fines
Crack
Crack
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